High-temperature Corrosion in Power-generating Systems

Several technologies are being developed to convert coal into clean fuel for use in power generation. From the standpoint of component materials in these technologies, the environments created by coal conversion and their interactions with materials are of interest. Coal is a complex and relatively dirty fuel that contains varying amounts of sulfur and a substantial fraction of noncombustible mineral constituents, commonly called ash. Corrosion of metallic and ceramic structural materials is a potential problem at elevated temperatures in the presence of complex gas environments and coalderived solid/liquid deposits. This paper discusses the coal-fired systems currently under development, identifies several modes of corrosion degradation that occur in many of these systems, and suggests possible mechanisms of metal wastage. Available data on the performance of materials in some of the environments are highlighted, and the research needed to improve the corrosion resistance of various materials is presented.